UN 1001 — Acetylene, dissolved
Placard: Flammable Gas. ERG Guide 116. Training/quick-reference only — use current ERG + SOP/SOG for incident-specific actions.
Acetylene, dissolved, is a highly flammable and explosive gas, classified as a DOT Class 2 substance. It is widely used in industrial processes, such as welding and cutting, and is also used as a fuel. First responders may encounter acetylene in various settings, including industrial facilities, transportation accidents, and storage facilities. The scale of production and transport of acetylene is significant, with millions of tons being produced and transported each year. Acetylene is also known by its synonyms, including Ethyne, Narcylen, and Vinylene. The chemical identity of acetylene is characterized by its CAS number, 74-86-2.
Hazard overview: Acetylene is extremely flammable and will form explosive mixtures with air. It will be easily ignited by heat, sparks, or flames, and may react explosively even in the absence of air. The vapor density of acetylene is 0.9, which is lighter than air, and it has a faint ethereal odor when pure, and a garlic-like odor when impure. The LC50 of acetylene is not well-established, but it is known to be highly toxic and may cause severe injury or death if inhaled or absorbed through the skin. In a worst-case scenario, acetylene may ignite spontaneously and cause a large-scale explosion, resulting in significant damage and loss of life.
Response guidance: In the event of an acetylene spill or leak, first responders should isolate the area to a distance of 800m in all directions, and evacuate the area to a distance of 1600m downwind if a tank or rail car is involved in a fire. The correct suppression agent for acetylene is CO2, dry chemical, or water spray for cooling cylinders, and no foam is needed for gas. Decontamination procedures should be followed, and CHEMTREC should be contacted for assistance. It is also important to note that acetylene may react explosively with other substances, such as disilane and silane, and may ignite spontaneously in air.
Firefighter training notes: First responders should be trained to recognize the hazards of acetylene, including its extreme flammability and explosive potential. They should also be trained to use the correct PPE and suppression agents, and to follow decontamination procedures. A common tactical error when responding to an acetylene incident is to underestimate the potential for explosion, and to fail to isolate the area sufficiently. ICS position needs and mutual aid criteria should also be considered when responding to an acetylene incident.
Regulatory context: Acetylene is classified as a DOT Class 2 substance, and is subject to the regulations of the Department of Transportation. The OSHA PEL for acetylene is not well-established, but it is known to be highly toxic and may cause severe injury or death if inhaled or absorbed through the skin. Acetylene is also listed on the CERCLA list, which requires special handling and reporting procedures.
Storage & handling: Acetylene should be stored in a well-ventilated area, away from heat sources and ignition sources. The temperature limit for acetylene storage is not well-established, but it should be kept away from incompatible materials, such as disilane and silane. The container type for acetylene storage is typically a cylinder, and it should be handled with caution to prevent accidents and injuries.
UN 1001 Quick Details
Common Hazards of UN 1001
- EXTREMELY FLAMMABLE.
- Will be easily ignited by heat, sparks or flames.
- Will form explosive mixtures with air. Acetylene (UN1001, UN3374) may react explosively even in the
- Disilane (UN3553) and Silane (UN2203) will ignite spontaneously in air and may re-ignite.
- Those substances designated with a (P) may polymerize explosively when heated or involved in a fire.
- Vapors from liquefied gas are initially heavier than air and spread along ground.
- Vapors may travel to source of ignition and flash back.
- Cylinders exposed to fire may vent and release flammable gas through pressure relief devices.
Chemical Identity & Physical Properties
Acetylene is a colorless gas with a faint ethereal odor when pure, and a garlic-like odor when impure. It is lighter than air, with a vapor density of 0.9, and is shipped dissolved in acetone under pressure in cylinders. The boiling point of acetylene is -84C, and it has a flash point that is not applicable due to its gaseous state.
| Also known as | EthyneNarcylenVinyleneEthine |
| CAS Number | 74-86-2 |
| Appearance | Colorless gas with a faint ethereal odor when pure, garlic-like odor when impure. Lighter than air, shipped dissolved in acetone under pressure in cylinders. |
| Flash Point | Not applicable (gas) |
| Boiling Point | -84C (-119F) |
| Vapor Density | 0.9 (lighter than air) |
| Water Reactivity | No significant reaction with water; slightly soluble |
Fireground Response Guidance — UN 1001
Extinguishing Media
PPE Requirements
The recommended PPE level for acetylene is Level B minimum, with SCBA required, and fire-entry suits for fire involvement. It is also important to avoid all ignition sources, and to use caution when handling acetylene to prevent accidents and injuries. The use of SCBA and fire-entry suits is critical to prevent exposure to acetylene, which can cause severe injury or death.
Isolation & Evacuation
First Actions for a UN 1001 Incident
- Keep unauthorized personnel away.
- Stay upwind, uphill and/or upstream.
- Isolate spill or leak area for at least 100 meters (330 feet) in all directions.
- Consider initial downwind evacuation for at least 800 meters (1/2 mile).
📋 Copy & Share Field Card
UN 1001 — Acetylene, dissolvedUse for: Quick radio or face-to-face size-up. Short, structured, field-ready.
Use for: Incident command briefing, staging area whiteboard, or pre-entry team brief.
Use for: Quick text to command or incoming units. Fits in a single SMS.